Timekeeping Reports
The reports issued from a timekeeping system should be
directed toward the correction of data that has just been collected, comparisons
to budgeted hours, and trends in hours. The reports should not include pay rates
or the total dollar cost of direct labor, since this information is more
appropriately reported through the payroll system, where all direct labor costs
are stored.
A good timekeeping report that is designed to correct data entry
errors should not present the entire (and, likely, voluminous) list of all
employee times recorded in the current period, but rather just those that
clearly require correction. These can be targeted at hours that are too high,
entries with missing information, overtime, or hours worked during a weekend. A
computer program can be created to sift through all direct labor data, pick out
possibly incorrect data, and present it in a report format similar to the one
shown in Exhibit 2.2.
In addition to error correction, it is also important to devise a
report that lists expected direct labor hours for various functions and compares
these hours to those actually incurred. By doing so, it is possible to see where
operations are being conducted inefficiently or where the underlying standards
are incorrect. The budgeted labor information is most easily obtained through a
manufacturing resources planning (MRP II) system, which compiles from labor
routings and the production schedule the hours
that should be worked each day, by workstation. The budgeted labor information
for this report must otherwise be compiled manually. An example of the report is
shown in Exhibit 2.3.
Normally, there is no budget in the accounting system for the
hours worked by each employee, since this requires an excessive degree of effort
to compile a budget; furthermore, it must be recompiled every time employees
leave or join the company. Instead, you can create a trend line report of hours
worked by each employee, which is useful for determining any tendency to work an
inordinate amount of overtime or to work less than a normal amount of hours. The
example shown in Exhibit 2.4 covers
only a few weeks, but this report can be reconfigured in landscape format to
show the hours worked by employee for every week of a rolling 12-week period.
Another approach is to report employee hours by month instead of by week, which
makes it possible to fit the hours worked for an entire year into a single
report.
As illustrated in Exhibit 2.4, it is also useful to include a column that
identifies the department in which an employee works, for overtime utilization
frequently varies considerably by department, given the different workloads and
capacities under which each one operates. By sorting in this manner, you can
readily determine which departments are consistently under- or overutilized. In
the exhibit, it is readily apparent that the Lathe Department is being
overworked, which will require the addition of more equipment, more personnel,
or both.